
Within the meals and beverage sector, plastic serves an vital objective: it retains meals protected and recent. However when constructed from unsustainable supplies, or not disposed of accurately, plastic air pollution can decimate pure ecosystems.
An estimated eight million tonnes of plastic enter the marine atmosphere yearly, and it’s estimated that in a business-as-usual situation, there may very well be extra plastic within the ocean than fish by 2050.
Cambridge-based start-up Searo is growing pure polymers constructed from seaweed to deal with the plastic downside, with added advantages for the atmosphere, defined co-founder and co-CEO Francis Area. “In lots of circumstances, we’ve been capable of lengthen shelf life. And being biodegradable implies that after they’re composted, they contribute to enhancing soil well being.”
Swapping out plastic for seaweed
Being biodegradable was non-negotiable for Searo’s co-founders and co-CEOs Area and Ayça Dündar, who first began the mission underneath the title SoluBlue in 2018.
The duo had heard farmers complaining that plastic was turning up of their soil, having not correctly damaged down in industrial processing amenities.
“We’re working to ensure that every thing we make breaks down very quickly,” defined Area. Searo’s seaweed-based materials simply does that, we have been informed, each in nature and in meals waste – both for council assortment or residence composts.
The corporate is utilizing polysaccharides in seaweed to develop a pure polymer able to changing plastic in a number of types of packaging, from clear fruit punnets to versatile movies. “We’re focusing on the actually huge offenders. The ever-present plastic waste that you just get all over the place and actually shouldn’t ever be made out of plastic within the first place.”
Searo not too long ago inked a provide cope with a serious producer of natural seaweed SELT Marine Group. In Bizerte, Tunisia, the place the French multinational is headquartered, SELT farms seaweed in Bizerte Lake, harvests and dries it within the solar, earlier than processing the seaweed into feedstock for Searo. The sustainability credentials are apparent, steered the co-CEO. “They don’t add something to the seaweed, it doesn’t want any land or freshwater to develop, it doesn’t want pesticides.
“It’s an incredible course of that may additionally seize carbon. And when that carbon is captured and locked into our packaging, a portion goes again to the soil when it’s composted. So we’re capable of act in some methods as a carbon sink.”
Making seaweed useful for meals and shoppers
Searo is taking a logical strategy to packaging codecs by focusing on functions the fabric is ‘inherently good at’. Which means we should always not anticipate to see gentle drink bottles or microwavable trays, however reasonably circulate wraps, punnets, single use cups, and different codecs sometimes utilized by shoppers for a brief time period. For these sorts of merchandise, efficiency necessities are comparatively low, however is the place Searo’s seaweed-derived polymer works greatest, we have been informed.
From the shoppers’ perspective, it’s vital that the fabric mimics typical plastic each in look and texture, defined Area. Transparency, for instance, is vital. “Human beings make fast choices after they purchase issues, led by wishes. They’re drawn to merchandise and wish to have the ability to see what they’re shopping for.”
And for business, it’s essential the innovation strikes quick via provide chains and current manufacturing gear.
Comparisons with plastic: from disposability to value
As soon as the buyer has completed ingesting from their single use cup or eaten the final strawberry from Searo’s seaweed-derived punnet, the packaging needs to be disposed of in both a meals waste bin for council assortment or into the house compost.
“It performs very effectively in these situations, and we’ve been capable of present that our materials breaks down in a matter of weeks [in home compost],” defined Area. “We make sure that every thing breaks down fully, as a result of we use pure polymers – which suggests they’re non-chemically modified,”
Searo’s packaging breaks down even quicker within the ocean, and may be safely ingested by marine life. If it results in landfill, it won’t degrade so rapidly. Nevertheless it’s not alone there, steered the co-CEO. “Landfill is actually the worst-case situation for any materials to finish up in. They’re anaerobic environments and nothing breaks down, so we wish to keep away from our materials from ending up in landfill in any respect prices.”

As as to if Searo will likely be aiming for value parity with typical plastic, Area steered that’s up for dialogue. “I’ve all the time stated I don’t suppose it must be priced on par with plastic, however funnily sufficient, it would find yourself there.”
Given mounting stress on business to decarbonise manufacturing and transfer in direction of a net-zero future, plastic taxes are on the rise. Within the UK for instance, a Plastic Packaging Tax got here into pressure final 12 months, which applies at a fee of round £211 (€246) per tonne of plastic packaging with lower than 30% recycled plastic.
“We’re seeing plastic costs go up as our costs come down. And as we scale up manufacturing, value will proceed to come back down.”
There are different hidden prices to plastic shoppers could also be much less conscious of, similar to prices related to waste administration – paid by authorities taxes. “You won’t see it within the [plastic] packaging of meals that you just purchase, as a result of it’s a fraction of a pence per unit, however you find yourself paying for it in animals’ ecosystems, biodiversity loss and toxicity.
“If our merchandise have been a bit costlier as a result of there isn’t a want for clear up prices, then I feel it’s fairly good worth.”
The largest problem for Searo, nevertheless, is neither technical nor associated to value. The largest problem has been, and stays, bringing all events collectively – from business to authorities, NGOs and establishments – for a typical objective: to finish packaging air pollution.
Within the meantime, Searo is working arduous to get on shelf. Having moved out of the lab and into pilot trials with business companions, the start-up continues to scale and expects the launch its first merchandise with companions earlier than the top of the 12 months.
You possibly can hearken to FoodNavigator’s interview with Francis Area, co-founder and CEO of Searo, on The FoodNavigator Podcast right here, or wherever you entry your podcasts.